Composite Hose

  1. Home
  2. Products
  3. Composite Hose

Composite Hose

Standards : EN 13765:Type 3, BS 3492-BX and BS 5842

Composite hoses are customized hoses designed for a particular application as per clients needs. The construction of this hose; an inner and outer wire helix that holds various multiple plies of composite material such as polypropylene, PTFE etc and externally covered with polyvinyl chloride woven polyethylene tetraphthalate polyester fabric with spiral spring to prevent collapse. Incase the service is for a cryogenic hose then the material of construction can be with Polyamide, nanotech material and Aramex braid/cover.


8 inch Hose Comparison
Comparison Factors Composite Hoses Rubber Hoses SS Hoses
Weight/Meter(Kg) 15 75 18
Bend Radius (Inch) 29 80 42
Ageing Failure NO YES NO
Fatigue Failure NO NO YES
Bulging NO YES NO
End Fitings Swaged Built In Welded
Worst      

Features:

  • Size range – 1 inch to 12 inch ID.
  • Temperature Range : -45 Deg C to 120 Deg C
  • Covers a large range of service application from :
    1. Oil – Crude, lube oil, white oil, black oil and edible oil.
    2. Chemicals including HCL, sulphuric acid, acetic acid, phosphoric acid, ethyl mercapton, caustic and all other A B C class chemicals.
    3. Cryogenics such as LPG & Ammonia.
  • Single continuous length upto 24 meters without welding.
  • No rubber or welding in the hoses; hence no chances of cracking, aging or kinking.
  • Extremely light weight.
  • Composite hoses are resistant to salty sea water and perfect for rugged offshore and onshore application.

Application Areas:

  • Ship to Shore and Ship to Ship Cargo Transfer.
  • Truck and Rail loading and unloading.
  • In plant product transfer.
  • Lube plant manifold and drum filling.
  • Tank cleaning.

OIL

Application: Hoses are designed for suction and discharge of Petroleum products, Hydro Carbons, Solvents, Aromatics, Black Oil, While Oil, Vegetable Oils, Fuel Oil for transfer from Rail / Road Tankers/ Ship to Shore and Ship to Ship.


Construction: Chemical hoses are reinforced with multiple layers of thermoplastic fabric and films supported with lined inner wire helix and outer wire reinforcement. Material selection may change as per service conditions.


Temperature Range:
-30 to 150 deg. C


Safety factor:
Working pressure based on safety factor 4:1.


Electrical continuity:
less than 10 ohms from end to end fitting.


Manufacturing standard:
In accordance to EN 13765, BS 3492-BX, BS-5842


TECHNICAL DATA:

Oil GG, AG, SG, SS
Bore Diameter Max work Pressure Bend Radius H.T.P
Inches mm PSI Bar Inches mm Kg/cm2
1.0 28 100 7 5 125 11
1.5 40 100 7 6 150 11
2.0 50 100 7 8 200 11
2,5 65 100 7 8 200 11
3,0 80 100 7 9 280 11
4,0 100 100 7 8 400 11

Oil GG, AG, SG, SS
Bore Diameter Max work Pressure Bend Radius H.T.P
Inches mm PSI Bar Inches mm Kg/cm2
1.0 28 100 10 5 125 15
1.5 40 100 10 6 150 15
2.0 50 100 10 8 200 11
2,5 65 100 10 8 200 15
3,0 80 100 10 9 280 15
4,0 100 100 10 8 400 15

Oil GG, AG, SG, SS
Bore Diameter Max work Pressure Bend Radius H.T.P
Inches mm PSI Bar Inches mm Kg/cm2
3,0 80 200 14 12 300 21
4,0 100 200 14 16 400 21
5,0 125 200 14 19 475 21
6,0 150 200 14 23 575 21
8,0 200 200 14 32 800 21
10,0 250 150 10,5 40 1000 21
12,0 300 100 10,5 48 1200 21

CHEM

APPLICATION: Hoses are designed for the transfer of Chemicals & Vegetable Oils from Rail Road tankers / Ship to shore and ship to ship.


Construction: Chemical hoses are reinforced with multiple layers of thermoplastic fabric and films supported with lined inner wire helix and outer wire reinforcement. Material selection may change as per service conditions.


Temperature Range:
-30 to 150 deg. C


Safety factor:
Working pressure based on safety factor 4:1.


Electrical continuity:
less than 10 ohms from end to end fitting.


Manufacturing standard:
In accordance to EN 13765, BS 3492-BX, BS-5842


TECHNICAL DATA:

Chem PG, PS SG, SS
Bore Diameter Max work Pressure Bend Radius H.T.P
Inches mm PSI Bar Inches mm Kg/cm2
1.0 28 100 7 5 125 11
1.5 40 100 7 6 150 11
2.0 50 100 7 8 200 11
2,5 65 100 7 8 200 11
3,0 80 100 7 9 280 11
4,0 100 100 7 8 400 11
Chem PG, PS SG, SS
Bore Diameter Max work Pressure Bend Radius H.T.P
Inches mm PSI Bar Inches mm Kg/cm2
1.0 28 150 10 5 125 15
1.5 40 150 10 6 150 15
2.0 50 150 10 8 200 11
2,5 65 150 10 8 200 15
3,0 80 150 10 9 280 15
4,0 100 150 10 8 400 15
Chem PG, PS SG, SS
Bore Diameter Max work Pressure Bend Radius H.T.P
Inches mm PSI Bar Inches mm Kg/cm2
3,0 80 200 14 12 300 21
4,0 100 200 14 16 400 21
5,0 125 200 14 19 475 21
6,0 150 200 14 23 575 21
8,0 200 200 14 32 800 21
10,0 250 150 10,5 40 1000 21
12,0 300 100 10,5 48 1200 21

PTFE

APPLICATION: Hoses are designed for suction and discharge of aggressive acids & hazardous chemicals from rail tanker/road tankers/ship to shore and ship to ship.


Construction: PTFE hoses are manufactured from multiple layers of thermoplastic fabric and films with PTFE inner linning supported by inner wire and outer wire helix. Material selection may change as per service conditions.


Temperature Range:
-30 to 150 deg. C


Safety factor:
Working pressure based on safety factor 4:1.


Electrical continuity:
less than 10 ohms from end to end fitting.


Manufacturing standard:
In accordance to EN 13765, BS 3492-BX, BS-5842


TECHNICAL DATA:

PTFE GG, AG SG, SS, PG
Bore Diameter Max work Pressure Bend Radius H.T.P
Inches mm PSI Bar Inches mm Kg/cm2
1.0 28 100 7 5 125 11
1.5 40 100 7 6 150 11
2.0 50 100 7 8 200 11
2,5 65 100 7 8 200 11
3,0 80 100 7 9 280 11
4,0 100 100 7 8 400 11
PTFE GG, AG SG, SS, PG
Bore Diameter Max work Pressure Bend Radius H.T.P
Inches mm PSI Bar Inches mm Kg/cm2
1.0 28 150 10 5 125 15
1.5 40 150 10 6 150 15
2.0 50 150 10 8 200 11
2,5 65 150 10 8 200 15
3,0 80 150 10 9 280 15
4,0 100 150 10 8 400 15
PTFE GG, AG SG, SS, PG
Bore Diameter Max work Pressure Bend Radius H.T.P
Inches mm PSI Bar Inches mm Kg/cm2
3,0 80 200 14 12 300 21
4,0 100 200 14 16 400 21
5,0 125 200 14 19 475 21
6,0 150 200 14 23 575 21
8,0 200 200 14 32 800 21
10,0 250 150 10,5 40 1000 21
12,0 300 100 10,5 48 1200 21
Download Our Brochure
Download Brochure